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Industrialization, Maintenance, Quality - 4GMA0713

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  • Number of hours

    • Lectures : 12.0
    • Tutorials : 12.0
    • Laboratory works : 24.0
    • Projects : -
    • Internship : -
    • Written tests : 1.5
    ECTS : 3.0

Goals

In a product life-cycle, various constraints need to be taken into account when designing industrial processes from the design phase through to the mass production phase. These constraints can be linked to technical, economic or organisational issues. An engineer must specify and implement production technologies, human resources and adapted organisations. The industrial engineer must also manage information exchange and dialogues between the design office, production, purchasing, logistics and distribution.
This course is one of the steps to achieve these skills. It gives the basic groundwork necessary for any future industrial engineer to develop both organisational and technical skills.


The aim is to present the different methods of organising a workshop by following these approaches:

  • organize and optimize physical implantation
  • organize maintenance
  • quality : Design Of Experiments, problems solving


This course is useful for any engineer wishing to work with production services. However, it is particularly relevant to future industrial engineers who will work closely with design offices, method, quality and production services in order to find the best means of production for a given product.

At the end of this course, students are able to:

  • Organise and optimise the implementation of the means of production
  • Choose the best way to maintain the production system
  • Solve problems

Content

Tools and methods for implementing workshops:

  • Workshop architecture
  • Implementation methods
  • Sizing workshop through simulation
  • Introduction to Lean Manufacturing
  • Practical work on a 'production start up'

Lectures & Tutorials : 5 x 1.5 hours
Practical work : 5 x 4.5 hours


Maintenance :

  • Sort of maintenance
  • Organization of maintenance
  • Facilities diagnostic techniques
  • Maintenance in Design
  • Total Productive Maintenance
  • Maintenance sofware

Lectures & Tutorials : 2 x 1.5 hours


Quality :

  • Design Of Experiments
  • Problems solving with a practical case

Lectures & Tutorials : 9 x 1.5 hours
Practical guided work : 1 x 1.5 hours

Prerequisites

Quality lesson - 1A IPID

Tests

Individual writing test on DOE and maintenance (individual). Modalities : no document, school calculators provided.
Report on practical cas of problem solving (in group)
Synthesis of Practical work for implementation and 5S

SESSION 1 :
N1 : note rapport sur l'étude de cas en résolution de problèmes
N2 : note synthèse individuelle sur les TP implantation et 5S
N3 : examen
Note de session 1 = 30% N1 + 30% N2 + 40% N3


SESSION 2 :
Epreuve de rattrapage écrite ou orale.
Note de session 2 = note épreuve de session 2

Calendar

The course exists in the following branches:

  • Curriculum - Engineer IPID apprentice program - Semester 7
see the course schedule for 2019-2020

Additional Information

Course ID : 4GMA0713
Course language(s): FR

You can find this course among all other courses.

Bibliography

En maintenance :

  • JM Auberville, Maintenance industrielle : de l’entretien de base à l’optimisation de la sûreté, Ellipse, 2004.
  • J BUFFERNE, Le guide de la TPM, Editions d’organisation, 2006.
  • M FREDERIC, Mettre en place une GMAO, Dunod, 2003.
  • M JONQUIERES, Management environnemental : ISO 14001:2004, AFNOR, 2005
  • Y LAVINA, Amélioration continue en maintenance, Dunod, 2005.
  • F. MONCHY, la fonction maintenance, Masson, 2003.

En industrialisation

  • Pillet M. et al., 2011 (5ème édition), Gestion de production, les fondamentaux et les bonnes pratiques, Editions d’Organisation, Paris
  • Dal Pont J.-P., Azzaro-Pantel C., 10/12/2013, Usines du futur. Nouvelles approches dans les industries de procédés, Dossier, Les Techniques de l’ingénieur, Paris
  • Hohmann C., Identifier le goulot, la contrainte, (référence du 6 janvier 2014) Disponible sur : <http://http://christian.hohmann.free.fr>
  • Ait Hssain A., 2005 (2ème édition), Optimisation des flux de production, Dunod
  • Dolgui A., Proth J.-M., 2006, Les systèmes de production modernes, volumes 1 et 2, Lavoisier, Paris
  • Hohmann C., 2005, Guide pratique des 5S pour les managers et les encadrants, Les éditions d’organisation
  • Javel G., 2010 (4ème édition), Organisation et gestion de la production, Dunod, Paris
  • Landy G., 2002, AMDEC Guide pratique, AFNOR

En Qualité :

  • Hohmann Christian, Guide pratique du 5S pour les managers et les encadrants, Ed. d'Organisation, 2005
  • Pillet Maurice, Les plans d’expériences par la méthode Taguchi, Les éditions d’organisation, 1997
  • Sado Gilles et Marie-Christine, Les plans d’expériences, de l’expérimentation à l’assurance qualité, AFNOR, 2000

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Grenoble INP Institut d'ingénierie Univ. Grenoble Alpes