Industrialization, Maintenance, Quality - 4GMA0713

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Number of hours
- Lectures : 12.0
- Tutorials : 12.0
- Laboratory works : 24.0
- Projects : -
- Internship : -
- Written tests : 1.5
ECTS : 3.0
Officials : Marie Laure PERENON

Goals

In a product life-cycle, various constraints need to be taken into account when designing industrial processes from the design phase through to the mass production phase. These constraints can be linked to technical, economic or organisational issues. An engineer must specify and implement production technologies, human resources and adapted organisations. The industrial engineer must also manage information exchange and dialogues between the design office, production, purchasing, logistics and distribution.
This course is one of the steps to achieve these skills. It gives the basic groundwork necessary for any future industrial engineer to develop both organisational and technical skills.

The aim is to present the different methods of organising a workshop by following these approaches:

organize and optimize physical implantation
organize maintenance
quality : Design Of Experiments, problems solving

This course is useful for any engineer wishing to work with production services. However, it is particularly relevant to future industrial engineers who will work closely with design offices, method, quality and production services in order to find the best means of production for a given product.

At the end of this course, students are able to:

Organise and optimise the implementation of the means of production
Choose the best way to maintain the production system
Solve problems

Content

Tools and methods for implementing workshops:

Workshop architecture
Implementation methods
Sizing workshop through simulation
Introduction to Lean Manufacturing
Practical work on a 'production start up'

Lectures & Tutorials : 5 x 1.5 hours
Practical work : 2 x 4.5 hours

Maintenance :

Sort of maintenance
Organization of maintenance
Facilities diagnostic techniques
Maintenance in Design
Total Productive Maintenance
Maintenance sofware

Lectures & Tutorials : 2 x 1.5 hours

Quality :

Design Of Experiments
Problems solving with a practical case

Lectures & Tutorials : 9 x 1.5 hours
Practical guided work : 1 x 1.5 hours

Prerequisites

Quality lesson - 1A IPID

Tests

Individual writing test on DOE and maintenance (individual). Modalities : no document, school calculators provided.
Report on practical cas of problem solving (in group)
Synthesis of Practical work for implementation and 5S

SESSION 1 :
N1 : note rapport sur l'étude de cas en résolution de problèmes
N2 : examen
Note de session 1 = 30% N1 + 70% N2

Cette pondération est compatible avec une organisation des enseignements et des examens en distanciel

SESSION 2 :
Epreuve de rattrapage écrite ou orale.
Note de session 2 = note épreuve de session 2

Calendar

The course exists in the following branches:

Curriculum - Engineer IPID apprentice program - Semester 7

see the course schedule for 2020-2021

Additional Information

Course ID : 4GMA0713
Course language(s):

You can find this course among all other courses.

Bibliography

En maintenance :

JM Auberville, Maintenance industrielle : de l’entretien de base à l’optimisation de la sûreté, Ellipse, 2004.
J BUFFERNE, Le guide de la TPM, Editions d’organisation, 2006.
M FREDERIC, Mettre en place une GMAO, Dunod, 2003.
M JONQUIERES, Management environnemental : ISO 14001:2004, AFNOR, 2005
Y LAVINA, Amélioration continue en maintenance, Dunod, 2005.
F. MONCHY, la fonction maintenance, Masson, 2003.

En industrialisation

Pillet M. et al., 2011 (5ème édition), Gestion de production, les fondamentaux et les bonnes pratiques, Editions d’Organisation, Paris
Dal Pont J.-P., Azzaro-Pantel C., 10/12/2013, Usines du futur. Nouvelles approches dans les industries de procédés, Dossier, Les Techniques de l’ingénieur, Paris
Hohmann C., Identifier le goulot, la contrainte, (référence du 6 janvier 2014) Disponible sur : <http://http://christian.hohmann.free.fr>
Ait Hssain A., 2005 (2ème édition), Optimisation des flux de production, Dunod
Dolgui A., Proth J.-M., 2006, Les systèmes de production modernes, volumes 1 et 2, Lavoisier, Paris
Hohmann C., 2005, Guide pratique des 5S pour les managers et les encadrants, Les éditions d’organisation
Javel G., 2010 (4ème édition), Organisation et gestion de la production, Dunod, Paris
Landy G., 2002, AMDEC Guide pratique, AFNOR

En Qualité :

Hohmann Christian, Guide pratique du 5S pour les managers et les encadrants, Ed. d'Organisation, 2005
Pillet Maurice, Les plans d’expériences par la méthode Taguchi, Les éditions d’organisation, 1997
Sado Gilles et Marie-Christine, Les plans d’expériences, de l’expérimentation à l’assurance qualité, AFNOR, 2000

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